Czech J. Food Sci., 2022, 40(2):138-146 | DOI: 10.17221/188/2021-CJFS

Extrusion process of maize grits used for nixtamalizationOriginal Paper

Kristýna Olšaníková, Evžen Šárka ORCID...*, Petra Smrčková
Department of Carbohydrates and Cereals, Faculty of Food and Biochemical Technology, University of Chemistry and Technology, Prague, Czech Republic

The aim of the paper was to seek optimum conditions of extrusion cooking and follow-up processing to produce high-quality tortillas with good sensory properties. Sixteen samples of maize flour were prepared by extrusion with and without alkaline treatment. The extrudate diameters depended primarily on the moisture content of the premix and the temperature in the extruder. Alkaline treatment with calcium hydroxide [Ca(OH)2] had a strong effect on water absorption index (WAI), water solubility index (WSI), pH, and colour of the extrudates. Besides, WAI was influenced by the moisture of the premix and by the temperature in the second zone of the extruder. Soluble dietary fibre (SDF) in the samples with the addition of Ca(OH)2 increased more than in the samples without alkaline treatment. In addition, a higher screw speed influenced SDF. The texture of the tortillas was very dependent on the addition of Ca(OH)2, on the moisture of the premix and the temperature in the second zone of the extruder.

Keywords: extrusion cooking; extrusion process parameters; tortilla

Published: April 27, 2022  Show citation

ACS AIP APA ASA Harvard Chicago Chicago Notes IEEE ISO690 MLA NLM Turabian Vancouver
Olšaníková K, Šárka E, Smrčková P. Extrusion process of maize grits used for nixtamalization. Czech J. Food Sci. 2022;40(2):138-146. doi: 10.17221/188/2021-CJFS.
Download citation

References

  1. Bressani R. (1990): Chemistry, technology, and nutritive value of maize tortillas. Food Research International, 6: 225-264. Go to original source...
  2. Corrales-Banuelos A.B., Cuevas-Rodríguez E.O., Gutierrez-Uribe J.A., Milan-Noris E.M., Reyes-Moreno C., Carrillo J.M., Mora-Rochín S. (2016): Carotenoid composition and antioxidant activity of tortillas elaborated from pigmented maize landrace by traditional nixtamalization or lime cooking extrusion process. Journal of Cereal Science, 69: 64-70. Go to original source...
  3. Ding Q.B., Ainsworth P., Tucker G., Marson H. (2005): The effect of extrusion conditions on the physicochemical properties and sensory characteristics of rice-based expanded snacks. Journal of Food Engineering, 66: 283-289. Go to original source...
  4. Frame N.D. (1995): The Technology of Extrusion Cooking. 1st Ed. London, United Kingdom, Blackie Academic & Professional: 185.
  5. Gogoi B.K., Choudhury G.S., Oswalt A.J. (1996): Effects of location and spacing of reverse screw and kneading element combination during twin-screw extrusion of starchy and proteinaceous blends. Food Research International, 29: 505-512. Go to original source...
  6. Milán-Carrillo J., Gutiérrez-Dorado R., Perales-Sánchez J.X.K., Cuevas-Rodríguez E.O., Ramírez-Wong B., Reyes-Moreno C. (2006): The optimization of the extrusion process when using maize flour with a modified amino acid profile for making tortillas. International Journal of Food Science and Technology, 41: 727-736. Go to original source...
  7. Ning L., Villota R., Artz W. (1991): Modification of corn fiber through chemical treatments. Cereal Chemistry, 68: 632-636.
  8. Panyoo A.E., Emmambux M.N. (2017): Amylose-lipid complex production and potential health benefits: A mini-review. Starch - Stärke, 69: 7-8. Go to original source...
  9. Pappa M.R., de Palomo P.P., Bressani R. (2010): Effect of lime and wood ash on the nixtamalization of maize and tortilla chemical and nutritional characteristics. Plant Foods for Human Nutrition, 65: 130-135. Go to original source... Go to PubMed...
  10. Santiago-Ramos D., Figueroa-Cárdenas J. de D., Mariscal-Moreno R.M., Escalante-Aburto A., Ponce-García N., Véles-Medina J.J. (2018): Physical and chemical changes undergone by pericarp and endosperm during corn nixtamalization - A review. Journal of Cereal Science, 81: 108-117. Go to original source...
  11. Šárka E., Němečková A., Chena Aldao D., Smrčková P. (2017): Properties of oral disintegrating tablets prepared from wheat starch and powdered cellulose using extrusion cooking. In: Proceedings of the 13th International Conference on Polysaccharides - Glycoscience, Prague, Czech Republic, Apr 9-12, 2017: 275-279.
  12. Šárka E., Sluková M., Henke S. (2021): Changes in phenolics during cooking extrusion: A review. Foods, 10: 2100. Go to original source... Go to PubMed...
  13. Šárka E., Smrčková P., Chena Aldao D., Saglamtas M., Koláček J., Pour V. (2015): Influence of process parameters and added starches on resistant starch content and sensory properties of maize extrudates. Starch - Stärke, 67: 737-744. Go to original source...
  14. Sefa-Dedeh S., Cornelius B., Sakyi-Dawson E., Afoakwa E.O. (2004): Effect of nixtamalization on the chemical and functional properties of maize. Food Chemistry, 86: 317-324. Go to original source...
  15. Ye J., Hu X., Luo S., Liu W., Chen J., Zeng Z., Liu C. (2018): Properties of starch after extrusion: A review. Starch - Stärke, 70: 1700110. Go to original source...
  16. Zazueta-Morales J., Martinez-Bustos F., Jacobo-Valenzuela N., Ordorica-Falomir C., Paredes-Lopez O. (2002): Effects of calcium hydroxide and screw speed on physicochemical characteristics of extruded blue maize. Journal of Food Science, 67: 3350-3358. Go to original source...

This is an open access article distributed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International (CC BY NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.